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Concept & design

Luftfahrt-Design

IT ALL STARTS WITH THE PRODUCT IDEA

The wide range of production technologies available gives designers a lot of creative freedom in their design works. Right from the start our experts attach great importance to making sure the solutions that they prepare for construction are optimised to meet all requirements and offer process reliability – designed in accordance with the technical specifications of the aviation industry.

This is our key to product designs which satisfy the growing needs of our customers. At the end of the design and construction phase, the look, feel and functionality of the designs are tested using prototypes.

START:

PRODUKTIDEE DURCH KUNDEN

AIM:

PROTOTYP DES DESIGNMODELLS

MILESTONES:

 

  • INITIAL DESIGNS
  • FEASIBILITY STUDIES
  • PROTOTYPES

Konstruktion & Fertigungsprozesse

Bauteil-Konstruktion-Fertig

FROM INITIAL DESIGN TO VOLUME PRODUCTION-READINESS

State-of-the-art CAD software enables the approved initial design to be converted into three-dimensional space. By depicting all the constructional details, we can work on more approaches to the solution and validate them using calculation modules. The product module which until then only existed in a virtual world becomes a real, functional prototype which can be used to check the development result and can be approved by the customer. The volume production capability of the individual production and assembly processes are proven using initial prototypes in the subsequent prototype production stage. This phase is completed when the customer approves the initial prototypes which are now used as references for delivery.

START:

INITIAL DESIGN WITH PRODUCTION CONCEPT

AIM:

APPROVAL OF PRODUCT BY CUSTOMER

MILESTONES:

 

  • COMPLETION OF CONSTRUCTION PHASE WITH ITEM DESIGNATION
  • PRODUCTION OF FUNCTION PROTOTYPES
  • APPROVAL FOR CONSTRUCTION
  • APPROVAL TO PROCURE TOOLS AND DRAWING PARTS
  • ZERO SERIES OF ALL PRODUCTION PROCESSES
  • PROTOTYPING OF INDIVIDUAL PARTS, COMPONENTS AND PRODUCTS

 

Production & assembly

Produktion-Monatage

THE HIGHEST LEVEL OF QUALITY

The wide range of production technologies used requires an ultra-modern fleet of machines and thoroughly trained staff with well-founded knowledge of all production processes: from manufacturing, through assembly to testing the sub-components and sub-assemblies. We therefore ensure a very high level of quality throughout the production process.

START:

APPROVED PRODUCT, ESTABLISHED ASSEMBLY AND PRODUCTION PROCESSES

AIM:

VOLUME PRODUCTION DELIVERIES AT A CONSTANTLY HIGH QUALITY LEVEL

MILESTONES:

 

  • SERIES PRODUCT ON CALL
  • DELIVERY OF THE SERIES PRODUCT

 

Project Management & quality assurance

Qualitaetssicherung-Montage

ALWAYS GOING BEYOND WHAT IS EXPECTED OF US

A short time to market, outstanding quality and competitive prices in Germany require professional project management that coordinates all interfaces right from the start coupled with permanent monitoring of costs and deadlines. Through effective quality assurance methods along with internal and external audits we ensure the very high level of quality demanded by the strict aviation regulations.

START:

CUSTOMER REQUEST

AIM:

ACHIEVING THE DEFINED QUALITY, COST AND DEADLINE OBJECTIVES

MILESTONES:

 

  • AWARDING OF ORDER
  • PROCESS COORDINATION
  • SUPPLIER MANAGEMENT
  • DOCUMENTATION OF ENTIRE PROJECT

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